الوصف
EP-RPR2046 Planetary Gearbox
EVER POWER Compact 2-Stage Planetary Gearbox for Light Industrial Automation
ال EP-RPR2046 is EVER POWER’s lightest RPR series planetary gearbox, engineered as a direct replacement for the Brevini riduttori RPR2046. At 4,600 Nm and only 18 kg, it serves industrial automation, packaging machinery, conveyor drives and light robotic articulation where space, weight and positioning accuracy are the primary design constraints.
المعايير الفنية
| المعلمة | قيمة |
|---|---|
| نموذج | EP-RPR2046 |
| يستبدل | Brevini riduttori RPR2046 |
| أقصى عزم دوران ناتج | 4,600 Nm |
| مراحل التروس | 2 |
| نطاق النسبة | 16:1 – 60:1 |
| أقصى سرعة إدخال | 4000 دورة في الدقيقة |
| فئة الحماية | IP65 |
| الوزن التقريبي | ~18 kg |
مبدأ العمل
Input torque enters via the motor flange and drives a first-stage sun gear. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the first-stage carrier. The carrier becomes the second-stage input, providing cumulative ratio up to 60:1. The دفاتر بلانيت ذات بكرات الإبرة maintain precise planet positioning at high input speeds, critical for servo-motor compatibility.
المزايا الأساسية
|
● Lightweight 18 kg
Aluminium housing option keeps vehicle and machine weight minimal. |
● 4,000 rpm Input
High input speed compatibility for servo and high-speed induction motors. |
|
● Low Backlash
Needle-roller planet journals minimise backlash for precise servo positioning. |
● IP65 Sealing
Dust-tight and splash-proof for indoor automation environments. |
|
● Direct RPR2046 Fit
Same flange and output bore ?? no machine modification at retrofit. |
تكنولوجيا الهياكل والمواد
Housing cast from ADC12 aluminium alloy for minimum weight. Planet gears use 20CrMnTi steel carburised to 0.6-0.8 mm, ground to DIN 6 accuracy. All seals are NBR compound for synthetic and mineral gear oil compatibility.
سيناريوهات التطبيق النموذجية
| صناعة | طلب | المتطلبات الأساسية |
|---|---|---|
| الأتمتة | Conveyor indexing drive | Low backlash ensures accurate package positioning at high cycle rate. |
| التغليف | Servo-driven sealing jaw | High input speed (4,000 rpm) compatible with servo motor for fast jaw cycle. |
| مناولة المواد | Light AGV wheel drive | Compact aluminium housing minimises vehicle weight and extends battery range. |
| Robotics | Arm rotation joint | Low backlash required for repeatable arm positioning. |
دليل الاختيار
- عزم الدوران المطلوب (نيوتن متر) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- نسبة التروس ?? Motor speed (rpm) divided by required output speed (rpm).
- دورة التشغيل ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- واجهة المحرك ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team للحصول على مراجعة مجانية لتحديد مقاسات الطلبات.
Brevini RPR2046 vs. EVER POWER EP-RPR2046
إشعار هام: EVER POWER references the Brevini riduttori RPR2046 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2046 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| وجه | Brevini RPR2046 | EVER POWER EP-RPR2046 |
|---|---|---|
| سعر | OEM premium | Competitive ?? 30-45% saving |
| مهلة | 6-10 weeks | 2-3 weeks |
| Housing | Iron only | Aluminium or iron option |
| ضمان | 12 شهرًا | 18 شهرًا |
| OEM/ODM | محدود | Available |
كما تقوم شركة إيفر باور بتوريد محركات كهربائية وهيدروليكية متطابقة للحصول على حزم أنظمة القيادة الكاملة. استفسر عن إمكانية إقران المحركات.
شهادات الجودة والالتزام بالخدمة
- ISO 9001:2015 التصنيع المعتمد وإدارة الجودة.
- علامة CE متوافق مع توجيهات الاتحاد الأوروبي بشأن الآلات 2006/42/EC.
- ضمان لمدة 18 شهرًا from shipment date on all EP-RPR2046 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
تعرف على المزيد في إيفر باور - نبذة عنا.
دراسات حالة؟ ملاحظات ميدانية للمهندسين
| دولة | طلب | تعليق |
|---|---|---|
| اليابان | Automated conveyor indexing, packaging plant | “Servo compatibility and low backlash matched our motion controller spec exactly. Drop-in replacement with zero re-tuning.” ?? Machine Builder, Osaka. |
| ألمانيا | Light AGV wheel drive, warehouse automation | “Weight saving of 6 kg per drive unit extended battery range by 12%. ROI achieved in first year.” ?? R&D Engineer, Munich. |
| الولايات المتحدة الأمريكية | Robotic arm joint replacement, automotive assembly | “18-month warranty gave us confidence for a production-critical application. Zero failures in 14 months.” ?? Maintenance Manager, Detroit. |
الأسئلة الشائعة
Q: Is the EP-RPR2046 servo-motor compatible?
A: Yes. The high input speed rating (4,000 rpm) and low backlash are compatible with standard servo motor specifications. Confirm encoder feedback cable routing with your machine designer.
Q: What is the backlash specification?
A: Standard backlash is <= 8 arcmin. A reduced-backlash option (<= 5 arcmin) is available for high-precision servo applications ?? specify at order.
تعاون مع إيفر باور
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