Descripción
EP-RPR2320 Planetary Gearbox
EVER POWER 2-Stage High-Torque Planetary Gearbox for Heavy Process Drives
El EP-RPR2320 enters the heavy process drive segment with 32,500 Nm output torque from a compact 2-stage design, replacing the Brevini riduttori RPR2320. Designed for heavy process machinery, large screw conveyors, extruder main drives, heavy-duty mixer drives and large fan systems, this unit maximises power transmission efficiency in high-power continuous-duty applications where energy operating costs dominate the total cost of ownership.
Parámetros técnicos
| Parámetro | Valor |
|---|---|
| Modelo | EP-RPR2320 |
| Reemplaza | Brevini riduttori RPR2320 |
| Par máximo de salida | 32,500 Nm |
| Etapas de engranajes | 2 |
| Rango de relación | 24:1 – 95:1 |
| Velocidad máxima de entrada | 2,600 rpm |
| Clase de protección | IP67 |
| Peso aproximado | ~88 kg |
Principio de funcionamiento
Two large-module planetary stages operate at high torque and moderate speed. The precision-forged one-piece sun gear shaft eliminates the coupling joint used in assembled sun shaft designs ?? a common failure point under reversing torque loads in extruder applications. A torque limiter interface boss on the input housing flange accepts standard slip-type torque limiters for overload protection of the driven machine.
Ventajas principales
|
▲ Integral Forged Sun Shaft
No coupling joint ?? eliminates the most common failure mode in reversing-torque applications. |
▲ Torque Limiter Interface Boss
Standard overload protection interface for downstream machinery protection. |
|
▲ GGG70 Maximum-Grade Housing
Highest stiffness cast iron ?? resists deflection under large-module gear forces. |
▲ 42CrMo4 Ring Gears
Through-hardened ring gear for maximum surface hardness and wear resistance. |
|
▲ Direct RPR2320 Replacement
Matching external dimensions ?? direct retrofit. |
Estructura y tecnología de materiales
Sun gear shafts are precision-forged from Acero templado en toda su masa 42CrMo4 ?? integral forging provides better fatigue life than separate shaft-and-gear assemblies. Planet gears use 18CrNiMo7-6 carburised steel, ground to DIN 5. Ring gears are 42CrMo4 through-hardened and bore-ground. Housing material is Hierro nodular GGG70 for maximum stiffness under large-module gear loading.
Escenarios de aplicación típicos
| Industria | Solicitud | Requisito clave |
|---|---|---|
| Extrusion | Extruder main drive, plastics processing | Integral forged sun shaft handles reversing torque loads during die change. |
| Cemento | Screw conveyor head drive, raw meal | High-torque 2-stage drives large diameter auger at low RPM. |
| Químico | Heavy mixer main drive, viscous products | 32,500 Nm handles startup torque of thick-product mixing at full load. |
| HVAC | Large axial fan main drive, power station | 2-stage efficiency minimises fan house heat load in constrained enclosure. |
Guía de selección
- Par de salida requerido (Nm) Confirme el requisito de par máximo y continuo con el factor de seguridad adecuado.
- Relación de transmisión Velocidad del motor (rpm) dividida por la velocidad de salida requerida (rpm).
- Ciclo de trabajo ?? S1 continuo o S3/S6 intermitente; afecta la reducción de potencia térmica.
- Interfaz del motor ?? Tipo de brida (SAE/ISO), diámetro del eje, chavetero o especificación de estrías.
- Ambiente Clase IP, temperatura ambiente, zona de corrosión, orientación.
Contacta con nuestro equipo de ingeniería. para una revisión gratuita del tamaño de la aplicación.
Brevini RPR2320 vs. EVER POWER EP-RPR2320
Aviso importante: EVER POWER references the Brevini riduttori RPR2320 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2320 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspecto | Brevini RPR2320 | EVER POWER EP-RPR2320 |
|---|---|---|
| Precio | OEM premium | Competitive |
| Plazo de entrega | 8-16 weeks | 3-6 weeks |
| Sun Shaft | Assembled | Integral forged |
| Torque Limiter Boss | No es estándar | Standard boss |
| Garantía | 12 meses | 18 meses |
EVER POWER también suministra motores eléctricos e hidráulicos compatibles para paquetes completos de sistemas de accionamiento. Consultar sobre el emparejamiento de motores.
Certificaciones de calidad y compromiso de servicio
- ISO 9001:2015 Fabricación certificada y gestión de calidad.
- Marcado CE ¿Cumple con la Directiva de Maquinaria de la UE 2006/42/CE?
- Garantía de 18 meses from shipment date on all EP-RPR2320 units.
- Respuesta técnica en un plazo de 48 horas para incidencias sobre el terreno.
- Disponemos de repuestos y kits de sellado para su envío rápido.
Obtenga más información en EVER POWER Acerca de nosotros.
Estudios de caso ?? Notas de campo del ingeniero
| País | Solicitud | Comentario |
|---|---|---|
| Alemania | Extruder main drive replacement, plastics plant | “Integral forged sun shaft solved the recurring failure at the coupling joint we experienced every 8,000 hours with the previous assembled design. 18 months and no failure.” ?? Plant Engineer, Frankfurt. |
| India | Large screw conveyor, cement raw meal handling | “32,500 Nm handled the startup torque on our compacted meal auger without triggering the overload protection ?? something our previous 28,000 Nm unit could not manage.” ?? Process Engineer, Mumbai. |
| EE.UU | Large axial fan, combined cycle power station | “2-stage efficiency was verified at 97.6% at rated load on our test rig. Within 0.1% of EVER POWER’s published data.” ?? Commissioning Engineer, Houston. |
Preguntas frecuentes
Q: What torque limiter types are compatible with the input boss?
A: The boss is dimensioned for standard friction-plate and shear-pin type torque limiters. Provide your torque limiter brand and model at order for dimensional confirmation.
Q: What is the reversing torque rating?
A: Rated output torque of 32,500 Nm applies equally in forward and reverse directions. Fatigue life assumes 50/50 direction split at rated torque.
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