توضیحات
EP-RPR2065 Planetary Gearbox
EVER POWER 2-Stage Mid-Compact Planetary Gearbox for Precision Industrial Drives
The EP-RPR2065 steps up from the RPR046 series with a larger planet module, delivering 6,500 Nm output torque in a mid-compact 2-stage housing. As a direct replacement for Brevini riduttori RPR2065, it serves medium automation, medical equipment drives, precision machine tools and servo-driven material handling systems where torque is greater but installation space remains restricted.
پارامترهای فنی
| پارامتر | ارزش |
|---|---|
| مدل | EP-RPR2065 |
| جایگزینها | Brevini riduttori RPR2065 |
| حداکثر گشتاور خروجی | 6,500 Nm |
| مراحل دنده | 2 |
| محدوده نسبت | 18:1 – 70:1 |
| حداکثر سرعت ورودی | 3,800 rpm |
| کلاس حفاظت | IP65 |
| وزن تقریبی | ~26 kg |
اصل کار
The EP-RPR2065 uses a 2-stage helical planet arrangement ?? helical teeth provide a higher contact ratio than straight-cut gears at equivalent module, reducing noise and vibration at the high input speeds typical of servo motor applications. Input speed up to 3,800 rpm is accepted on the SAE motor flange. Output is via a precision-ground solid or hollow shaft to suit belt-drive or direct-coupled loads.
مزایای اصلی
|
◼ Helical Planet Gears
Higher contact ratio ?? measurably lower noise and vibration vs straight-cut. |
◼ Solid or Hollow Output Shaft
Hollow shaft fits directly on drive screws; solid shaft for belt or coupling drives. |
|
◼ 3,800 rpm Input Speed
Compatible with high-speed servo and vector-controlled motors. |
◼ FKM Seals
Synthetic oil compatible at up to 120 degC ?? suitable for high-ambient automation cabinets. |
|
◼ Direct RPR2065 Fit
Same mounting pattern as original Brevini unit. |
فناوری سازه و مواد
Housing is precision-cast from چدن داکتیل GGG50, finish-machined to H6 bore tolerance. Helical planet gears use 17CrNiMo6 carburised and ground steel, tooth profile accuracy ISO 5. The output shaft is 42CrMo4 سخت کاری شده کامل, providing high bending stiffness for cantilevered load applications. Seals are فلورولاستومر FKM for compatibility with synthetic oils at temperatures up to 120 degC.
سناریوهای کاربردی معمول
| صنعت | کاربرد | Key Requirement |
|---|---|---|
| Machine Tool | Servo-driven turret indexing | Low noise and precise positioning for CNC tooling carousel rotation. |
| Medical | Patient table positioning drive | Smooth quiet operation and self-locking brake for safe patient positioning. |
| چاپ | Print drum drive | Helical gearing reduces print artefacts caused by gear mesh vibration. |
| اتوماسیون | Precision pick-and-place Z-axis | Hollow shaft option mounts directly on screw shaft without separate coupling. |
راهنمای انتخاب
- گشتاور خروجی مورد نیاز (نیوتن متر) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- نسبت دنده ?? Motor speed (rpm) divided by required output speed (rpm).
- Duty Cycle ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- رابط موتور ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- محیط زیست ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team for a free application sizing review.
Brevini RPR2065 vs. EVER POWER EP-RPR2065
اطلاعیه مهم: EVER POWER references the Brevini riduttori RPR2065 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2065 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| جنبه | Brevini RPR2065 | EVER POWER EP-RPR2065 |
|---|---|---|
| قیمت | OEM premium | Competitive |
| زمان سرب | 6-12 weeks | 2-4 weeks |
| Planet Gear Type | Straight-cut | Helical ?? lower noise |
| Shaft Option | Solid only | Solid or hollow |
| گارانتی | 12 months | 18 months |
EVER POWER همچنین تأمین میکند matched electric and hydraulic motors برای بستههای کامل سیستم محرکه. Enquire about motor pairing.
گواهینامههای کیفیت و تعهد به خدمات
- ایزو ۹۰۰۱:۲۰۱۵ certified manufacturing and quality management.
- نشان CE ?? EU Machinery Directive 2006/42/EC compliant.
- گارانتی ۱۸ ماهه from shipment date on all EP-RPR2065 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
اطلاعات بیشتر در قدرت ابدی درباره ما.
Case Studies ?? Engineer Field Notes
| کشور | کاربرد | بازخورد |
|---|---|---|
| Switzerland | CNC turret indexing drive replacement, medical equipment maker | “Noise reduction from helical gearing was the deciding factor. Audible noise dropped 5 dB, meeting our clean-room specification.” ?? Lead Engineer, Zurich. |
| ایالات متحده آمریکا | Patient table Z-axis drive, hospital equipment manufacturer | “Self-locking feature for patient safety was confirmed by our safety team. EVER POWER provided a test certificate within 48 hours.” ?? Project Manager, Boston. |
| Taiwan | Precision pick-and-place Z-axis, electronics SMT line | “Hollow shaft eliminated the shaft coupling entirely. Positioning repeatability improved from +-0.12 mm to +-0.06 mm.” ?? Automation Engineer, Hsinchu. |
سوالات متداول
Q: Is the hollow shaft option compatible with standard ball screws?
A: Yes. The hollow bore accepts standard metric ball screw shaft ends. Specify bore diameter and keyway at order.
Q: What noise level reduction does the helical stage provide?
A: In our production testing, helical gears reduce peak mesh noise by 4-7 dB versus straight-cut at equivalent module and speed.
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