Deskripsi
EP-RPR2065 Planetary Gearbox
EVER POWER 2-Stage Mid-Compact Planetary Gearbox for Precision Industrial Drives
Itu EP-RPR2065 steps up from the RPR046 series with a larger planet module, delivering 6,500 Nm output torque in a mid-compact 2-stage housing. As a direct replacement for Brevini riduttori RPR2065, it serves medium automation, medical equipment drives, precision machine tools and servo-driven material handling systems where torque is greater but installation space remains restricted.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-RPR2065 |
| Menggantikan | Brevini riduttori RPR2065 |
| Torsi Keluaran Maksimum | 6,500 Nm |
| Tahapan Perlengkapan | 2 |
| Rentang Rasio | 18:1 – 70:1 |
| Kecepatan Input Maksimum | 3,800 rpm |
| Kelas Perlindungan | IP65 |
| Perkiraan Berat | ~26 kg |
Prinsip Kerja
The EP-RPR2065 uses a 2-stage helical planet arrangement ?? helical teeth provide a higher contact ratio than straight-cut gears at equivalent module, reducing noise and vibration at the high input speeds typical of servo motor applications. Input speed up to 3,800 rpm is accepted on the SAE motor flange. Output is via a precision-ground solid or hollow shaft to suit belt-drive or direct-coupled loads.
Keunggulan Utama
|
◼ Helical Planet Gears
Higher contact ratio ?? measurably lower noise and vibration vs straight-cut. |
◼ Solid or Hollow Output Shaft
Hollow shaft fits directly on drive screws; solid shaft for belt or coupling drives. |
|
◼ 3,800 rpm Input Speed
Compatible with high-speed servo and vector-controlled motors. |
◼ FKM Seals
Synthetic oil compatible at up to 120 degC ?? suitable for high-ambient automation cabinets. |
|
◼ Direct RPR2065 Fit
Pola pemasangan sama seperti unit Brevini asli. |
Teknologi Struktur dan Material
Housing is precision-cast from Besi cor ulet GGG50, finish-machined to H6 bore tolerance. Helical planet gears use 17CrNiMo6 carburised and ground steel, tooth profile accuracy ISO 5. The output shaft is 42CrMo4 yang dikeraskan secara menyeluruh, providing high bending stiffness for cantilevered load applications. Seals are fluoroelastomer FKM for compatibility with synthetic oils at temperatures up to 120 degC.
Skenario Aplikasi Khas
| Industri | Aplikasi | Persyaratan Utama |
|---|---|---|
| Mesin Perkakas | Servo-driven turret indexing | Low noise and precise positioning for CNC tooling carousel rotation. |
| Medis | Patient table positioning drive | Smooth quiet operation and self-locking brake for safe patient positioning. |
| Pencetakan | Print drum drive | Helical gearing reduces print artefacts caused by gear mesh vibration. |
| Automation | Precision pick-and-place Z-axis | Hollow shaft option mounts directly on screw shaft without separate coupling. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) Konfirmasikan persyaratan torsi puncak dan kontinu dengan faktor keamanan yang sesuai.
- Rasio Gigi Kecepatan motor (rpm) dibagi dengan kecepatan output yang dibutuhkan (rpm).
- Siklus Kerja ?? S1 kontinu atau S3/S6 intermiten; mempengaruhi penurunan daya termal.
- Antarmuka Motor ?? Jenis flensa (SAE/ISO), diameter poros, spesifikasi alur pasak atau spline.
- Lingkungan Kelas IP, suhu sekitar, zona korosi, orientasi.
Hubungi tim teknik kami untuk tinjauan ukuran aplikasi gratis.
Brevini RPR2065 vs. EVER POWER EP-RPR2065
Pemberitahuan Penting: EVER POWER references the Brevini riduttori RPR2065 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2065 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspek | Brevini RPR2065 | EVER POWER EP-RPR2065 |
|---|---|---|
| Harga | Premium OEM | Kompetitif |
| Waktu Tunggu | 6-12 weeks | 2-4 weeks |
| Planet Gear Type | Straight-cut | Helical ?? lower noise |
| Shaft Option | Solid only | Solid or hollow |
| Jaminan | 12 bulan | 18 bulan |
EVER POWER juga memasok motor listrik dan hidrolik yang serasi untuk paket sistem penggerak lengkap. Tanyakan tentang pemasangan motor.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 manufaktur dan manajemen mutu bersertifikasi.
- Tanda CE Sesuai dengan Arahan Mesin Uni Eropa 2006/42/EC.
- Garansi 18 bulan from shipment date on all EP-RPR2065 units.
- Respons teknis dalam waktu 48 jam untuk masalah di lapangan.
- Suku cadang dan perlengkapan segel tersedia untuk pengiriman cepat.
Pelajari selengkapnya di KEKUATAN SELAMANYA Tentang Kami.
Studi Kasus ?? Catatan Lapangan Teknik
| Negara | Aplikasi | Masukan |
|---|---|---|
| Switzerland | CNC turret indexing drive replacement, medical equipment maker | “Noise reduction from helical gearing was the deciding factor. Audible noise dropped 5 dB, meeting our clean-room specification.” ?? Lead Engineer, Zurich. |
| USA | Patient table Z-axis drive, hospital equipment manufacturer | “Self-locking feature for patient safety was confirmed by our safety team. EVER POWER provided a test certificate within 48 hours.” ?? Project Manager, Boston. |
| Taiwan | Precision pick-and-place Z-axis, electronics SMT line | “Hollow shaft eliminated the shaft coupling entirely. Positioning repeatability improved from +-0.12 mm to +-0.06 mm.” ?? Automation Engineer, Hsinchu. |
Pertanyaan yang Sering Diajukan
Q: Is the hollow shaft option compatible with standard ball screws?
A: Yes. The hollow bore accepts standard metric ball screw shaft ends. Specify bore diameter and keyway at order.
Q: What noise level reduction does the helical stage provide?
A: In our production testing, helical gears reduce peak mesh noise by 4-7 dB versus straight-cut at equivalent module and speed.
Bermitra dengan EVER POWER
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