Deskripsi
EP-EM1046 Single-Stage High-Speed Planetary Gearbox
Brevini Riduttori EM1046 Compatible Replacement | EVER POWER
Itu EM1-series is a single-stage planetary gearbox delivering the highest efficiency in the EC/EM family. With up to 98% efficiency per pass and input speed up to 6,000 rpm, it is the preferred choice for servo motor direct coupling, high-speed spindle drives, precision indexing and motion control applications where minimal energy loss and low backlash at high input speed are the primary requirements.
Itu EP-EM1046 menggantikan riduttori Brevini EM1046 ?? a single-stage planetary gearbox delivering approximately 1,350 Nm output torque, ratio range 3:1 – 10:1, and IP rating IP65.
Parameter Teknis
| Parameter | Nilai |
|---|---|
| Model | EP-EM1046 |
| Menggantikan | Brevini riduttori EM1046 |
| Torsi Keluaran | 1,350 Nm |
| Tahapan Perlengkapan | 1 |
| Rentang Rasio | 3:1 – 10:1 |
| Kecepatan Input Maksimum | 6,000 rpm |
| Efisiensi | >= 98% |
| Kelas Perlindungan | IP65 |
| Perkiraan Berat | ~20 kg |
Prinsip Kerja
A single planet stage receives motor input on the sun gear shaft. Planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the planet carrier output. The single-stage architecture provides the lowest possible gear mesh losses ?? critical for servo-driven axes where heat generation in a compact housing would otherwise require motor de-rating. Angular contact output bearings handle combined axial and radial loads from cantilever-mounted drive elements.
Keunggulan Utama
|
● 98% Efficiency
Single-stage ?? lowest gear mesh loss in the EC/EM range. |
● 6,000 rpm Input Speed
Servo motor compatible ?? no input speed de-rating required. |
|
● Minimal Backlash
Tight planet tolerance gives precise positioning response. |
● Compact Single-Stage Housing
Shortest axial length in size class ?? fits servo motor adaptor plates. |
|
● Direct Brevini EM1-Series Fit
Same flange and shaft dimensions ?? zero machine modification. |
Teknologi Struktur dan Material
Housing is precision-cast from GGG40 aluminium-alloy or GGG50 ductile iron depending on size. Planet gears use Baja pengerasan permukaan 20CrMnTi, carburised and ground to ISO class 5 accuracy. Angular contact ball bearing pairs on the output shaft provide pre-loaded zero-play support for reversing servo loads. All seals are fluoroelastomer FKM rated for synthetic oil at up to 120 degC.
Skenario Aplikasi Khas
| Industri | Aplikasi | Manfaat Utama |
|---|---|---|
| Automation | Coordinate measuring machine | Ultra-low backlash for nanometre-level positioning axes. |
| Semiconductor | Wafer handling transfer | Vibration-free smooth rotation for fragile wafer transfer. |
| Mesin Perkakas | CNC rotary axis | Rigidity and low backlash for precision 4th-axis cutting. |
| Film/Foil | Precision winding drive | Pre-loaded bearings prevent axial play under tension reversal. |
Panduan Seleksi
- Torsi Keluaran yang Diperlukan (Nm) Konfirmasikan puncak dan berkelanjutan dengan faktor keamanan (biasanya 1,3-2,0).
- Rasio Gigi Kecepatan motor (rpm) / kecepatan output yang dibutuhkan (rpm).
- Jumlah Tahap ?? 1-stage (single-stage) provides ratio 3:1 – 10:1.
- Antarmuka Motor Jenis flensa (SAE/ISO metrik), diameter poros, dan pasak.
- Lingkungan Operasi Kelas IP, suhu sekitar, orientasi pemasangan.
Hubungi teknisi kami untuk tinjauan ukuran aplikasi gratis.
Brevini EM1046 vs. EVER POWER EP-EM1046
Melihat: EVER POWER references Brevini riduttori EM1046 solely for customer cross-reference. We are not affiliated with Brevini. Our EP-EM1046 is an independently designed product that is dimensionally and functionally compatible. No Brevini trademarks or intellectual property are reproduced.
| Aspek | Brevini EM1046 | EVER POWER EP-EM1046 |
|---|---|---|
| Harga | OEM premium Eropa | Kompetitif ?? Penghematan tipikal 30-45% |
| Waktu Tunggu | 6-16 minggu tergantung ukuran | 2-6 minggu |
| Tahapan Perlengkapan | 1 | 1 |
| Jaminan | Standar 12 bulan | Standar 18 bulan |
| Kustomisasi | Terbatas | Gambar OEM/ODM diterima. |
EVER POWER juga memasok motor listrik dan hidrolik yang serasi untuk paket sistem penggerak lengkap. Tanyakan tentang pemasangan motor.
Sertifikasi Mutu dan Komitmen Layanan
- ISO 9001:2015 manufaktur dan manajemen mutu bersertifikasi.
- Tanda CE Sesuai dengan Arahan Mesin Uni Eropa 2006/42/EC.
- Garansi 18 bulan from shipment date covering all EP-EM1046 manufacturing defects.
- Respons teknis dalam 48 jam untuk masalah di lapangan.
- Perlengkapan segel dan suku cadang aus tersedia untuk pengiriman cepat.
Pelajari selengkapnya di KEKUATAN SELAMANYA Tentang Kami.
Studi Kasus ?? Catatan Lapangan Teknik
| Negara | Aplikasi | Umpan Balik Pelanggan |
|---|---|---|
| Italia | Penggerak servo mesin pengemas, pabrik FMCG | “Semua 6 unit terpasang dalam satu shift perawatan. Tidak perlu perubahan penyetelan.” ?? Manajer Perawatan, Milan. |
| Korea Selatan | Pengindeksan turret CNC, pembuat mesin perkakas | “Tidak ada kendala dalam spesifikasi servo kami sejak hari pertama. Biaya jauh lebih rendah daripada OEM Eropa.” ?? Manajer Pengadaan, Busan. |
| Brazil | Penggerak mesin penggulung tekstil, pabrik kain | “Kontrol tegangan yang konsisten langsung meningkatkan kualitas kain.” ?? Insinyur Proses, Sao Paulo. |
Pertanyaan yang Sering Diajukan
Q: Is the EM1-series compatible with servo motor feedback encoders?
A: Yes. The housing flange accepts standard servo motor adaptors with encoder feedback cable routing channels. Specify your motor make and model for confirmation.
Q: What is the rated backlash?
A: Reaksi balik standar adalah <= 8 arcmin. A premium reduced-backlash option (<= 5 arcmin) is available for high-precision servo axes ?? specify at order.
Bermitra dengan EVER POWER
EVER POWER mendukung para pembuat mesin OEM dan tim perawatan di seluruh dunia. Jelajahi halaman kami. rangkaian penggantian lengkap, mengeksplorasi kemampuan kami, atau hubungi kami hari ini untuk penawaran harga cepat. Kunjungi planetary-gear-box.top.
