説明
EP-RPR3150 Planetary Gearbox
EVER POWER 3-Stage 25,000 Nm Planetary Gearbox for Heavy Industrial Drives
の EP-RPR3150 triples the stage count of the RPR150 series to deliver 25,000 Nm output torque with a very wide ratio selection up to 160:1. As a direct replacement for Brevini riduttori RPR3150, this unit is specified for heavy conveyor head drives, marine winch assists, heavy-duty mixing equipment and large material handling systems where high torque and slow output speed are simultaneously required.
技術仕様
| パラメータ | 価値 |
|---|---|
| モデル | EP-RPR3150 |
| 交換する | Brevini riduttori RPR3150 |
| 最大出力トルク | 25,000 Nm |
| ギアステージ | 3 |
| 比率範囲 | 25:1 – 160:1 |
| 最大入力速度 | 2,800 rpm |
| 保護等級 | IP66 |
| おおよその重量 | ~62 kg |
動作原理
The 3-stage arrangement provides cascading torque multiplication. The large-diameter ring gear in the third stage is the key structural element ?? a wider ring gear face distributes the high output torque across a greater tooth contact area, preventing gear face wear under the heavy radial loads typical of large sprocket or chain drives. A lip seal and labyrinth combination provides triple-layer protection against slurry and dust ingress at the output shaft.
主な利点
|
◼ 160:1 Ultra-High Ratio
3-stage provides very slow output from standard motors ?? no additional reduction needed. |
◼ Wide-Face Third Stage Ring
Distributes high output torque across larger tooth area ?? reduces face wear. |
|
◼ Lip + Labyrinth Seal
Triple output shaft protection against slurry, swarf and dust in harsh environments. |
◼ 25,000 Nm High Torque
Handles large belt conveyor and marine winch applications directly. |
|
◼ Direct RPR3150 Replacement
Same flange and output dimensions as original Brevini unit. |
構造と材料技術
Third-stage ring gear is manufactured from 42CrMo4 through-hardened steel for maximum ring gear stiffness at large diameter. Planet gears use 17CrNiMo6 carburised steel ground to DIN 5 throughout all three stages. The output flange is machined to register diameter 0.02 mm TIR for accurate sprocket alignment. External coating is epoxy primer + polyurethane topcoat, 500-hour salt spray.
典型的なアプリケーションシナリオ
| 業界 | 応用 | Key Requirement |
|---|---|---|
| Conveyor | Heavy belt conveyor head drive, 1.2 m belt | 160:1 ratio allows small motor to drive large belt system at correct belt speed. |
| 鉱業 | Bucket elevator head drive | Slow steady output speed essential for bucket chain alignment and fill efficiency. |
| 海洋 | Mooring winch assist drive | 25,000 Nm handles large vessel mooring line pull without separate reduction stage. |
| Recycling | Industrial shredder infeed conveyor | Triple-layer seal protects against metal swarf and debris ingress. |
選択ガイド
- 必要出力トルク（Nm） ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- ギア比 ?? Motor speed (rpm) divided by required output speed (rpm).
- デューティサイクル ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- モーターインターフェース ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- 環境 ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team 無料のアプリケーションサイズレビューをご希望の場合は、お問い合わせください。
Brevini RPR3150 vs. EVER POWER EP-RPR3150
重要なお知らせ： EVER POWER references the Brevini riduttori RPR3150 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3150 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| 側面 | Brevini RPR3150 | EVER POWER EP-RPR3150 |
|---|---|---|
| 価格 | OEM premium | Competitive |
| リードタイム | 8-16 weeks | 3-5 weeks |
| Ring Gear Material | Standard alloy | 42CrMo4 全体焼入れ |
| Output Seal | Single lip | Lip + labyrinth combo |
| 保証 | 12 months | 18 months |
EVER POWERは供給も行っています 適合した電気モーターと油圧モーター 完全なドライブシステムパッケージ向け。 モーターの組み合わせについてお問い合わせください。
品質認証とサービスへの取り組み
- ISO 9001:2015 認証された製造および品質管理。
- CEマーキング EU機械指令2006/42/ECに準拠しています。
- 18ヶ月保証 from shipment date on all EP-RPR3150 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
詳細は以下をご覧ください。 エバーパワーについて.
事例研究？？？エンジニアの現場メモ
| 国 | 応用 | フィードバック |
|---|---|---|
| チリ | Heavy belt conveyor, copper processing plant | “160:1 ratio let us use a standard 11 kW motor on our 1.2 m main conveyor. Previous solution required a 22 kW motor. Energy cost reduction was immediate.” ?? Electrical Engineer, Antofagasta. |
| オランダ | Mooring winch assist, large container vessel | “25,000 Nm handled our peak mooring line tension without any sign of overload. 18-month warranty was key for our vessel class approval.” ?? Chief Engineer, Rotterdam. |
| イギリス | Industrial shredder infeed, waste recycling facility | “Metal shrapnel and moisture in a shredder is hostile to seals. The lip plus labyrinth combination is the only reason this unit survived 12 months without seal replacement.” ?? Maintenance Manager, Sheffield. |
よくある質問
Q: What is the rated static holding torque with no motor power?
A: The unit relies on the motor’s braking torque or an external brake for static holding. No internal holding brake is fitted as standard in this model. A brake adapter flange is available for external brake mounting.
Q: Can the ring gear be replaced in the field if worn?
A: Yes. The third-stage ring gear is a removable cartridge. Replacement requires removal of the end cover and is achievable by a qualified mechanic in approximately 4-6 hours.
EVER POWERと提携しましょう
EVER POWER supports OEM machine builders, engineering contractors and maintenance teams worldwide. Browse our 交換部品の全ラインナップ、 探検する our manufacturing capabilities、 または 今すぐお問い合わせください 迅速な見積もりをご希望の場合は、こちらをご覧ください。 遊星歯車機構.top for the complete EVER POWER portfolio.
