Beschrijving
EP-RPR2800 Planetary Gearbox
EVER POWER 2-Stage 82,000 Nm Extreme-Duty High-Efficiency Planetary Gearbox
De EP-RPR2800 is EVER POWER’s most powerful 2-stage RPR gearbox, delivering 82,000 Nm output torque from a 2-stage design that maximises power transmission efficiency at extreme torque. Replacing the Brevini riduttori RPR2800, this unit is the preferred choice for high-power continuous-duty applications where the efficiency advantage of 2-stage design outweighs the cost of the larger housing — large mine ventilation fan drives, ultra-large pump drives, heavy ship thruster drives and primary metal processing drives.
Technische parameters
| Parameter | Waarde |
|---|---|
| Model | EP-RPR2800 |
| Vervangt | Brevini riduttori RPR2800 |
| Maximaal uitgangskoppel | 82,000 Nm |
| Versnellingsbakken | 2 |
| Verhoudingsbereik | 26:1 – 105:1 |
| Maximale invoersnelheid | 2000 toeren per minuut |
| Beschermingsklasse | IP67 |
| Geschat gewicht | ~210 kg |
Werkingsprincipe
Two extreme-large-module planetary stages handle up to 120 kW continuous input power. The active oil-jet lubrication with integrated oil cooler bypass valve allows the oil system to circulate warm oil through the bypass at startup — protecting bearings and gear contacts from cold oil viscosity stress before the oil reaches operating temperature. The output flange features a large-diameter precision register for accurate centering of large-bore coupling flanges without separate centering rings.
Kernvoordelen
|
◼ 82,000 Nm Extreme Torque
Most powerful 2-stage RPR gearbox in EVER POWER’s catalogue. |
◼ 2x VAR Steel — Highest Purity
Double vacuum-arc-remelted steel — maximum fatigue life at extreme continuous duty. |
|
◼ Cold-Start Oil Bypass Valve
Circulates warm oil to all contacts before cold oil reaches operating temperature. |
◼ ISO Class 4 Gear Accuracy
Highest accuracy option — minimum transmission error for large machine drives. |
|
◼ Direct RPR2800 Replacement
Same flange dimensions as original Brevini unit. |
Structuur- en materiaaltechnologie
All gears use 18CrNiMo7-6 double vacuum-arc-remelted (2x VAR) steel — the highest available purity for the gear steel used in any EVER POWER product. Carburising depth is 1.3-1.6 mm; profiles ground to ISO 1328 class 4. Planet carriers are GGG70 heavy-section nodular iron forgings. The output shaft is a solid 42CrMo4 + 18CrNiMo7-6 composite forging for maximum bending stiffness.
Typische toepassingsscenario's
| Industrie | Sollicitatie | Kernvereiste |
|---|---|---|
| Mijnbouw | Ultra-large mine ventilation fan | 82,000 Nm allows direct drive of large fan impeller without belt stage. |
| Metal | Primary aluminium reduction cell stirrer | 2-stage efficiency critical for energy-intensive electrolytic reduction process. |
| Marine | Large thruster drive, heavy AHTS vessel | 2-stage minimises gearbox losses in tight engine room heat budget. |
| Water | Very large vertical turbine pump, hydroelectric plant | 82,000 Nm handles large turbine pump startup torque without soft-starter. |
Selectiegids
- Vereist uitgangskoppel (Nm) — Bevestig de piek- en continue koppelvereisten met de juiste veiligheidsfactor.
- Overbrengingsverhouding — Motortoerental (rpm) gedeeld door het vereiste uitgangstoerental (rpm).
- Bedrijfscyclus — Continue S1 of intermitterende S3/S6; beïnvloedt de thermische vermindering.
- Motorinterface — Flenstype (SAE/ISO), asdiameter, spiebaan- of vertandingsspecificatie.
- Omgeving — IP-klasse, omgevingstemperatuur, corrosiezone, oriëntatie.
Neem contact op met ons engineeringteam. Voor een gratis beoordeling van de juiste applicatiemaat.
Brevini RPR2800 vs. EVER POWER EP-RPR2800
Belangrijke mededeling: EVER POWER references the Brevini riduttori RPR2800 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2800 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Aspect | Brevini RPR2800 | EVER POWER EP-RPR2800 |
|---|---|---|
| Prijs | Zeer hoog OEM-percentage | Competitive at extreme scale |
| Levertijd | 14-22 weken | 6-8 weeks |
| Steel Grade | Standard VAR | 2x VAR — highest purity |
| Cold-Start Protection | Niet standaard | Bypass valve standard |
| Garantie | 12 maanden | 18 maanden |
EVER POWER levert ook op elkaar afgestemde elektrische en hydraulische motoren voor complete aandrijfsysteem pakketten. Informeer naar de mogelijkheden voor motorkoppeling.
Kwaliteitscertificeringen en servicebelofte
- ISO 9001:2015 gecertificeerde productie en kwaliteitsmanagement.
- CE-markering — Voldoet aan de EU-machinerichtlijn 2006/42/EC.
- 18 maanden garantie from shipment date on all EP-RPR2800 units.
- Technische ondersteuning binnen 48 uur bij problemen op locatie.
- Reserveonderdelen en afdichtingssets op voorraad voor snelle verzending.
Meer informatie vindt u op EVER POWER Over ons.
Casestudies — Praktische aantekeningen van ingenieurs
| Land | Sollicitatie | Feedback |
|---|---|---|
| Australië | Ultra-large mine ventilation fan, deep coal mine | “82,000 Nm direct drive eliminated the belt transmission we previously used. Belt maintenance was a significant cost — now eliminated. Direct drive efficiency also measurably higher.” — Ventilation Engineer, Hunter Valley. |
| Iceland | Large geothermal pump drive, power plant | “2-stage efficiency was our primary requirement in a plant where every kWh has value. EVER POWER delivered 98.3% efficiency at rated load on our test certificate.” — Plant Engineer, Reykjavik. |
| Canada | Large AHTS thruster drive replacement | “2x VAR documentation was required by our class surveyor. EVER POWER supplied within 3 days — faster than any European supplier we approached.” — Chief Engineer, Halifax. |
Veelgestelde vragen
Q: What is the maximum input speed for EP-RPR2800?
A: Standard maximum input speed is 2,000 rpm. A high-speed variant accepting 2,500 rpm input is available for specific applications — contact our engineering team.
Q: How long does a standard delivery take?
A: Standard configured units are available in 6-8 weeks. Fully custom engineered variants typically require 10-14 weeks. We recommend confirming specifications early for project-critical installations.
Werk samen met EVER POWER
EVER POWER ondersteunt OEM-machinebouwers, engineeringbedrijven en onderhoudsteams wereldwijd. Bekijk ons aanbod. volledig vervangingsassortiment, ontdekken onze productiecapaciteiten, of Neem vandaag nog contact met ons op. Voor een snelle offerte kunt u terecht op onze website. planetary-gear-box.top voor het complete EVER POWER-portfolio.
