Опис
EP-RPR3320 Planetary Gearbox
EVER POWER 3-Stage 55,000 Nm Planetary Gearbox for Ultra-Heavy Industrial Drives
The EP-RPR3320 is one of EVER POWER’s highest-torque RPR series units, delivering 55,000 Nm with a ratio range extending to 220:1 from a 3-stage planetary housing. Replacing the Brevini riduttori RPR3320, this unit serves the most demanding segment of heavy process engineering ?? cement mill main drives, large ship thrusters, heavy ore processing equipment, large industrial centrifuge drives and ultra-heavy agitator systems.
Технічні параметри
| Параметр | Значення |
|---|---|
| Модель | EP-RPR3320 |
| Замінює | Brevini riduttori RPR3320 |
| Максимальний вихідний крутний момент | 55,000 Nm |
| Етапи шестерень | 3 |
| Діапазон співвідношення | 30:1 – 220:1 |
| Максимальна швидкість введення | 2,200 rpm |
| Клас захисту | IP67 |
| Приблизна вага | ~135 kg |
Принцип роботи
Three stages of large-module planetary gearing cascade torque multiplication to the output. The double-wall housing construction ?? an inner structural ring plus outer seal housing ?? provides maximum rigidity against the gear separation forces generated at 55,000 Nm, preventing the housing bore distortion that can occur in single-wall designs and lead to ring gear fretting. The output shaft is a forged hollow quill shaft accepting direct coupling to large hollow-bore driven machines.
Основні переваги
|
◼ 55,000 Nm Class Torque
One of the highest torque ratings in the RPR series. |
◼ VAR Steel Throughout All Stages
Full VAR build ?? not just output stage ?? maximum fatigue life at every gear contact. |
|
◼ Double-Wall Housing
Prevents bore distortion under 55,000 Nm continuous loading. |
◼ Hollow Quill Shaft Output
Direct coupling to large hollow-bore driven shafts without separate coupling. |
|
◼ Direct RPR3320 Replacement
Matching flange dimensions. |
Структура та технологія матеріалів
All gear stages use 18CrNiMo7-6 VAR steel throughout ?? not just the output stage. Carburising depth is 1.1-1.5 mm across all stages; tooth profiles are ground to ISO 1328 class 5. The double-wall housing is cast from GGG70 nodular iron and stress-relieved before final machining. Output shaft bearing is a large-bore spherical roller bearing pair for self-aligning load support on large hollow quill shaft installations.
Типові сценарії застосування
| Промисловість | Застосування | Key Requirement |
|---|---|---|
| Cement | Cement ball mill main drive | 55,000 Nm sustained over 8,000 hours/year ?? requires VAR steel for fatigue life. |
| Морський | Large Azimuth thruster drive | 220:1 ratio provides slow reliable thrust direction change. |
| Видобуток корисних копалин | Large ore SAG mill drive | Double-wall housing prevents bore distortion under continuous high-torque loading. |
| Chemical | Ultra-heavy agitator, polymer reactor | Hollow quill shaft allows direct drive coupling to agitator shaft. |
Керівництво з вибору
- Необхідний вихідний крутний момент (Нм) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- Передавальне число ?? Motor speed (rpm) divided by required output speed (rpm).
- Duty Cycle ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Motor Interface ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Навколишнє середовище ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team for a free application sizing review.
Brevini RPR3320 vs. EVER POWER EP-RPR3320
Important Notice: EVER POWER references the Brevini riduttori RPR3320 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3320 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Аспект | Brevini RPR3320 | EVER POWER EP-RPR3320 |
|---|---|---|
| Price | Very high OEM rate | Competitive on large-unit basis |
| Час виконання | 12-20 weeks | 5-8 weeks |
| Steel Grade | Standard in stages 1-2 | VAR throughout all stages |
| Housing | Single wall | Double wall anti-distortion |
| Гарантія | 12 months | 18 months |
EVER POWER also supplies matched electric and hydraulic motors for complete drive system packages. Enquire about motor pairing.
Сертифікати якості та зобов'язання щодо обслуговування
- ISO 9001:2015 certified manufacturing and quality management.
- CE Marking ?? EU Machinery Directive 2006/42/EC compliant.
- 18-місячна гарантія from shipment date on all EP-RPR3320 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Дізнайтеся більше на EVER POWER Про нас.
Case Studies ?? Engineer Field Notes
| Країна | Застосування | Feedback |
|---|---|---|
| Turkey | Cement ball mill main drive, large plant | “55,000 Nm sustained duty with 8,000+ annual operating hours. After 2 years ?? no detectable gear wear at the scheduled inspection. VAR steel is clearly worth the investment.” ?? Plant Director, Ankara. |
| Denmark | Large Azimuth thruster, offshore supply vessel | “220:1 ratio for our thruster direction change mechanism. The hollow quill shaft made coupling to our azimuth ring gear straightforward.” ?? Lead Engineer, Copenhagen. |
| Chile | SAG mill drive, large copper mine | “Double-wall housing was the deciding factor after our previous single-wall unit developed housing bore fretting at 18,000 hours. EP-RPR3320 has now exceeded 20,000 hours without bore distortion.” ?? Mine Engineer, Calama. |
Часті запитання
Q: What is the maximum rated input power?
A: At the standard 2,200 rpm input and 55,000 Nm output, the maximum rated input power is approximately 180 kW continuous. Higher power variants are available for specific applications ?? contact our engineering team.
Q: Can the hollow quill shaft be replaced with a solid output shaft?
A: Yes. A solid output shaft variant is available at the same lead time. Specify at order.
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