Опис
EP-RPR3600 Planetary Gearbox
EVER POWER 3-Stage 98,000 Nm Ultra-Heavy Planetary Gearbox
The EP-RPR3600 is one of EVER POWER’s most powerful RPR series gearboxes, achieving 98,000 Nm output torque with a 3-stage VAR-steel planetary design and ratio range extending to 250:1. Replacing the Brevini riduttori RPR3600, this unit is specified for the most demanding large-scale industrial installations — large cement raw mill and clinker mill main drives, large ship propulsion gearboxes, large slewing ring drive systems, sugar mill main drives and large industrial press drives.
Технічні параметри
| Параметр | Значення |
|---|---|
| Модель | EP-RPR3600 |
| Замінює | Brevini riduttori RPR3600 |
| Максимальний вихідний крутний момент | 98,000 Nm |
| Етапи шестерень | 3 |
| Діапазон співвідношення | 32:1 – 250:1 |
| Максимальна швидкість введення | 2,000 rpm |
| Клас захисту | IP67 |
| Приблизна вага | ~245 kg |
Принцип роботи
Three extra-large-module planetary stages operate with full oil-jet lubrication. The integrated oil cooling heat exchanger — a plate-type oil-to-water cooler built into the housing base — maintains oil temperature below 75 degC even at 98,000 Nm continuous duty in tropical ambient conditions. The output shaft arrangement uses a split-type shrink disc coupling interface for direct connection to large solid shafts without machining the driven shaft.
Основні переваги
|
▲ 98,000 Nm Ultra-High Torque
One of the highest torque ratings in EVER POWER’s RPR product catalogue. |
▲ Integrated Oil-to-Water Cooler
Plate cooler built into housing base — maintains oil below 75 degC at tropical ambient. |
|
▲ Shrink Disc Coupling Interface
Direct connection to large solid shafts without shaft machining. |
▲ 316 SS Oil Cooler
Compatible with freshwater and sea water cooling circuits. |
|
▲ Direct RPR3600 Replacement
Same external mounting pattern as original Brevini unit. |
Структура та технологія матеріалів
All gears throughout three stages use 18CrNiMo7-6 VAR steel, ground to DIN ISO 1328 class 5. Planet carriers are massive GGG70 nodular iron forgings — not weldments — for maximum structural integrity. The integrated oil cooler body is 316 stainless steel for compatibility with cooling water from various sources including sea water if required.
Типові сценарії застосування
| Промисловість | Застосування | Key Requirement |
|---|---|---|
| Cement | Large clinker mill main drive | 98,000 Nm sustained at 6,000+ annual hours — requires VAR + oil-to-water cooler. |
| Sugar | Sugar mill main crushing drive | 250:1 ratio drives crushing rolls at correct surface speed from large motor. |
| Морський | Large ship propulsion gearbox assist | Integrated oil cooler critical in engine room ambient temperatures up to 55 degC. |
| Press | Large industrial hydraulic press drive | 98,000 Nm peak torque on press down-stroke handled without overload. |
Керівництво з вибору
- Необхідний вихідний крутний момент (Нм) — Confirm peak and continuous torque requirement with appropriate safety factor.
- Передавальне число — Motor speed (rpm) divided by required output speed (rpm).
- Duty Cycle — Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- Інтерфейс двигуна — Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Навколишнє середовище — IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team for a free application sizing review.
Brevini RPR3600 vs. EVER POWER EP-RPR3600
Важливе повідомлення: EVER POWER references the Brevini riduttori RPR3600 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR3600 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| Аспект | Brevini RPR3600 | EVER POWER EP-RPR3600 |
|---|---|---|
| Ціна | Very high OEM rate | Competitive at this scale |
| Час виконання | 14-22 weeks | 6-9 weeks |
| Oil Cooler | External unit required | Integrated plate cooler |
| Coupling Interface | Flange only | Flange or shrink disc |
| Гарантія | 12 months | 18 months |
EVER POWER також постачає matched electric and hydraulic motors для повних пакетів приводних систем. Enquire about motor pairing.
Сертифікати якості та зобов'язання щодо обслуговування
- ISO 9001:2015 certified manufacturing and quality management.
- Маркування CE — Відповідає Директиві ЄС щодо машин 2006/42/ЄС.
- 18-місячна гарантія from shipment date on all EP-RPR3600 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
Дізнайтеся більше на EVER POWER Про нас.
Тематичні дослідження — польові нотатки інженера
| Країна | Застосування | Feedback |
|---|---|---|
| Egypt | Cement clinker mill main drive, large plant | “Integrated oil cooler eliminated the external oil cooling unit we previously had on the mill platform. Space saving was significant. Oil temperature now stable at 68 degC even in summer.” — Plant Director, Cairo. |
| Cuba | Sugar mill main crushing drive, state refinery | “250:1 ratio allowed us to use our existing motor without replacement. Capital saving was decisive for our budget-constrained modernisation project.” — Technical Director, Havana. |
| South Korea | Large marine propulsion gearbox assist | “316 SS oil cooler was required for sea water cooling circuit compatibility. EVER POWER confirmed this specification without additional cost.” — Marine Engineer, Ulsan. |
Часті запитання
Q: What cooling water flow rate is required for the plate cooler?
A: Standard flow rate is 15-20 litres/minute at inlet temperature below 30 degC. Sea water service requires reduced flow rate — contact our engineering team for a cooling calculation.
Q: Is the shrink disc coupling included?
A: The shrink disc interface boss is standard. The shrink disc itself is sourced separately and matched to the customer’s shaft diameter — EVER POWER can supply or provide the coupling specification.
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