विवरण
EP-RPR2600 Planetary Gearbox
EVER POWER 2-Stage 62,000 Nm High-Power Planetary Gearbox
The EP-RPR2600 delivers 62,000 Nm in EVER POWER’s largest 2-stage RPR format, replacing the Brevini riduttori RPR2600. At this torque class, the 2-stage design’s efficiency advantage is most significant ?? every percentage point of additional efficiency saves measurable electricity cost annually at the continuous power levels involved. This unit serves large cement vertical roller mills, large pump drives in water treatment and oil production, large fan systems and heavy industrial drives in primary processing industries.
तकनीकी मापदंड
| पैरामीटर | कीमत |
|---|---|
| नमूना | EP-RPR2600 |
| के स्थान पर | Brevini riduttori RPR2600 |
| अधिकतम आउटपुट टॉर्क | 62,000 Nm |
| गियर चरण | 2 |
| अनुपात सीमा | 25:1 – 100:1 |
| अधिकतम इनपुट गति | 2,200 आरपीएम |
| संरक्षण वर्ग | IP67 |
| अनुमानित व़जन | ~175 kg |
काम के सिद्धांत
Two extra-large-module planetary stages operate at continuous thermal limit of 95 kW. The oil-jet lubrication system ?? standard at this torque class ?? continuously sprays temperature-controlled ISO VG 320 PAO oil directly onto each gear mesh zone, providing both lubrication and active cooling. An integrated oil temperature and oil level sensor housing allows connection to plant DCS for continuous drive health monitoring.
मुख्य लाभ
|
● Oil-Jet Lubrication System
Active mesh cooling ?? manages 95 kW continuous thermal load at rated torque. |
● Oil Temp + Level Sensor Housing
Integrated DCS monitoring interface ?? connects directly to plant control system. |
|
● VAR Steel All Gears
Maximum fatigue life at 62,000 Nm continuous duty. |
● Cylindrical + Taper Roller Bearings
Optimised separate radial and axial load bearings ?? maximum capacity at power class. |
|
● Direct RPR2600 Replacement
Same external mounting interface as Brevini unit. |
संरचना और सामग्री प्रौद्योगिकी
All gears are forged from 18CrNiMo7-6 VAR steel, carburised to 1.2-1.5 mm and ground to DIN ISO 1328 class 5. The housing is fabricated from GGG70 nodular iron stress-relieved after casting. Bearing arrangement uses cylindrical roller bearings for radial loads and separate taper roller thrust bearings for axial loads, providing maximum capacity at this power class.
विशिष्ट अनुप्रयोग परिदृश्य
| उद्योग | आवेदन | Key Requirement |
|---|---|---|
| सीमेंट | Vertical roller mill main drive | Oil-jet cooling manages 95 kW continuous thermal load in confined mill house. |
| पानी | Large vertical pump, 10 MW water treatment plant | 2-stage efficiency minimises pump drive losses at utility scale. |
| Oil & Gas | Large compressor drive, gas processing plant | Oil-jet lubrication standard for compressor gearbox applications. |
| Pulp & Paper | Large refiner main drive | 62,000 Nm handles startup torque of paper pulp refiner at full load. |
चयन मार्गदर्शिका
- आवश्यक आउटपुट टॉर्क (न्यूमीनियम मीटर) ?? Confirm peak and continuous torque requirement with appropriate safety factor.
- गियर अनुपात ?? Motor speed (rpm) divided by required output speed (rpm).
- साइकिल शुल्क ?? Continuous S1 or intermittent S3/S6; affects thermal de-rating.
- मोटर इंटरफ़ेस ?? Flange type (SAE/ISO), shaft diameter, keyway or spline specification.
- Environment ?? IP class, ambient temperature, corrosion zone, orientation.
Contact our engineering team निःशुल्क एप्लिकेशन साइजिंग समीक्षा के लिए।
Brevini RPR2600 vs. EVER POWER EP-RPR2600
महत्वपूर्ण सूचना: EVER POWER references the Brevini riduttori RPR2600 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini. No trademarks or intellectual property of Brevini are reproduced or infringed. Our EP-RPR2600 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| पहलू | Brevini RPR2600 | EVER POWER EP-RPR2600 |
|---|---|---|
| कीमत | Very high OEM rate | Competitive on large-unit basis |
| समय सीमा | 12-20 सप्ताह | 5-7 weeks |
| Lube System | Splash std | Oil-jet standard |
| Monitoring | Optional | Oil temp+level integrated |
| गारंटी | 12 months | 18 months |
एवर पावर भी आपूर्ति करता है इलेक्ट्रिक और हाइड्रोलिक मोटरों का मिलान किया गया संपूर्ण ड्राइव सिस्टम पैकेज के लिए। मोटर पेयरिंग के बारे में पूछताछ करें।
गुणवत्ता प्रमाणन और सेवा प्रतिबद्धता
- आईएसओ 9001:2015 प्रमाणित विनिर्माण और गुणवत्ता प्रबंधन।
- सीई चिह्नांकन यूरोपीय संघ मशीनरी निर्देश 2006/42/ईसी के अनुरूप।
- 18 महीने की वारंटी from shipment date on all EP-RPR2600 units.
- Technical response within 48 hours for field issues.
- Spare parts and seal kits stocked for rapid dispatch.
अधिक जानने के लिए यहां देखें एवर पावर हमारे बारे में.
केस स्टडी ?? इंजीनियर फील्ड नोट्स
| देश | आवेदन | प्रतिक्रिया |
|---|---|---|
| Morocco | Vertical roller mill main drive, large cement plant | “Oil-jet lubrication kept oil temperature 20 degC lower than our previous splash-lubricated unit in the same mill house. Oil change interval extended from 2,000 to 4,000 hours.” ?? Plant Manager, Casablanca. |
| Saudi Arabia | Large centrifugal pump drive, desalination plant | “2-stage efficiency verified at 98.2% at rated load. At our scale, that 1.8% efficiency gain amounts to significant annual energy savings.” ?? Utility Engineer, Riyadh. |
| फिनलैंड | Paper refiner main drive, large pulp mill | “62,000 Nm startup torque capacity handled our refiner’s difficult cold-morning startup without triggering the overload protection. Previous unit could not manage this.” ?? Mill Engineer, Tampere. |
अक्सर पूछे जाने वाले प्रश्नों
Q: What oil is supplied factory-filled?
A: ISO VG 320 PAO synthetic oil is factory-filled as standard. A mineral ISO VG 320 option is available for operators with existing mineral oil infrastructure.
Q: How is the oil-jet system powered?
A: A small gear-driven oil pump is integrated into the housing, driven directly by the input shaft. No external oil pump motor is required.
एवर पावर के साथ साझेदारी करें
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