説明
EP-PWD2100 Planetary Winch Drive Gearbox
Brevini PWD2100 Compatible Replacement | EVER POWER
The EP-PWD2100 is EVER POWER’s precision-engineered planetary winch drive gearbox, purpose-built as a direct replacement for the Brevini riduttori PWD2100. Combining robust load capacity with compact design, this unit delivers reliable performance in the most demanding lifting and pulling applications.
Product Overview
Designed for marine winches, crane hoisting systems, offshore lifting platforms and construction material handlers, the EP-PWD2100 integrates a multi-stage planetary gear train inside a sealed housing. Its concentric shaft layout minimises installation footprint while delivering a maximum output torque of 21,000 Nm.
Core advantages at a glance: high torque density, low backlash, integrated multi-disc wet brake option, and full metric/imperial mounting compatibility.
Technical Parameters
| Parameter | Value |
|---|---|
| Model | EP-PWD2100 |
| Replaces | Brevini riduttori PWD2100 |
| Max Output Torque | 21,000 Nm |
| Gear Stages | 2 – 3 |
| Ratio Range | 20:1 – 100:1 |
| Max Input Speed | 1,500 rpm |
| Efficiency | >= 96% (per stage) |
| Backlash | <= 8 arcmin |
| Housing Material | Ductile Cast Iron / Steel |
| Lubrication | Synthetic Gear Oil (lifetime fill option) |
| Protection Class | IP65 (IP67 optional) |
| Operating Temp. | -25 degC to +80 degC |
| Approx. Weight | ~85 kg |
| Mounting Flange | SAE / ISO metric (custom available) |
Working Principle
The EP-PWD2100 operates on the epicyclic (planetary) gear principle. The input sun gear meshes simultaneously with multiple planet gears orbiting around it, enclosed within an internally toothed ring gear fixed to the housing. This load-sharing arrangement distributes torque across several contact points simultaneously, achieving far greater torque density than parallel-shaft designs.
An optional integrated multi-disc wet brake is spring-engaged / hydraulically released, providing fail-safe load holding. The output drum flange is directly splined to the planet carrier, giving a rigid, zero-play load path.
Core Advantages
| ● High Torque Density Achieves 21,000 Nm in a compact envelope, freeing installation space. |
● Precision Low Backlash Ground planet gears ensure backlash <= 8 arcmin for accurate positioning. |
| ● Integrated Brake Ready Bolt-on wet or dry brake interface eliminates external brake brackets. |
● All-Weather Sealing IP65 standard sealing (IP67 optional) for marine and outdoor duty. |
| ● Direct Bolt-In Replacement Mounting dimensions match Brevini PWD2100, requiring no machine modification. |
|
Structure and Material Technology
The housing is cast from high-grade ductile iron (GGG50) machined to ISO tolerances. Internal gears are manufactured from 20CrMnTi alloy steel, carburised, quenched and ground to DIN 5 accuracy. Planet pin bearings use double-row tapered roller bearings pre-loaded to minimise radial play. Shaft seals are FKM-grade fluoroelastomer, resistant to synthetic gear oils and hydraulic fluid contamination.
Typical Application Scenarios
| Industry | Application | How It Works |
|---|---|---|
| Marine | Anchor windlass, mooring winch | Hydraulic motor drives drum through planetary stages; spring brake holds load at rest. |
| Construction | Tower crane hoist | Electric motor feeds sun gear; high reduction ratio lifts heavy formwork with precision. |
| Mining | Personnel/cage hoist | Fail-safe wet brake ensures personnel safety during power loss events. |
| Forestry | Skidder winch | Compact form factor fits tight machine envelopes; sealed against wood debris ingress. |
Selection Guide
- Required Output Torque (Nm) – Line pull x drum radius x safety factor.
- Gear Ratio – Motor speed / desired drum speed.
- Input Interface – Hydraulic motor (SAE flange type, cc/rev) or electric motor (IEC frame).
- Brake Requirement – Wet multi-disc, dry disc, or no brake.
- Drum Attachment – Splined drum shaft, flange output or drum-integrated.
- Environment – Sealing class, operating temperature range, corrosion protection level.
Not sure? Send us your machine datasheet and our engineers will recommend the optimum configuration free of charge.
Brevini PWD2100 vs. EVER POWER EP-PWD2100
Disclaimer: EVER POWER references the Brevini riduttori PWD2100 brand and model number solely to help customers identify a compatible replacement. We do not manufacture, sell, or imply any affiliation with Brevini products. No intellectual property of Brevini is reproduced or infringed. Our EP-PWD2100 is an independently designed and manufactured unit that is dimensionally and functionally compatible.
| Aspect | Brevini PWD2100 | EVER POWER EP-PWD2100 |
|---|---|---|
| Price Level | Premium (OEM pricing) | Competitive (30-50% saving typical) |
| Lead Time | 8-16 weeks (standard) | 2-6 weeks (stock & made-to-order) |
| Mounting Compatibility | Original design | Direct bolt-in fit |
| Certification | ISO, CE | ISO 9001:2015, CE, RoHS |
| Warranty | 12 months (varies) | 18 months standard |
| Customisation | Limited | Full OEM/ODM available |
We also supply matching electric motors and hydraulic motors.
Quality Certifications and Service Commitment
- ISO 9001:2015 certified manufacturing facility.
- CE Declaration of Conformity for EU machinery directive.
- 18-month warranty from shipping date, covering manufacturing defects.
- 48-hour technical response for field issues.
- Spare parts stock maintained for rapid dispatch.
Learn more at EVER POWER About Us.
Case Studies – Engineer Field Notes
| Country | Application | Customer Feedback |
|---|---|---|
| Germany | Port crane hoist retrofit – 4 units replacing worn Brevini PWD2100 drives | “Bolt-in fit confirmed. Zero shimming required. Running for 9 months with no issues.” – Maintenance Engineer, Hamburg. |
| Australia | Offshore supply vessel mooring winch replacement | “Lead time was half of what our OEM quoted. Sealing held up well in salt-air environment.” – Procurement Manager, Perth. |
| Brazil | Sugar mill elevator drive upgrade – 6 units | “Cost saving was significant. Performance matched original spec. EVER POWER team provided full dimensional drawings within 24 hours.” – Plant Engineer, Sao Paulo. |
Frequently Asked Questions
Q: Is the EP-PWD2100 a genuine Brevini product?
A: No. The EP-PWD2100 is an independently designed EVER POWER product that is dimensionally and functionally compatible with the Brevini PWD2100. We reference the Brevini model number only for cross-reference purposes.
Q: What hydraulic motor flanges are supported?
A: SAE A/B/C 2-bolt and 4-bolt flanges are standard. Custom flanges are available with 3-week lead time.
Q: Do you supply matching motors?
A: Yes. EVER POWER offers a full drive package including motor, coupling and gearbox – contact us for a combined quotation.
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