説明
EP-PWD3700 Extreme-Duty Planetary Winch Drive Gearbox – 37,000 Nm
Brevini PWD3700 Compatible Replacement | EVER POWER
の EP-PWD3700 is EVER POWER’s flagship planetary winch drive gearbox. Engineered to directly replace the Brevini riduttori PWD3700, this unit achieves a class-leading 37,000 Nm rated output torque and a maximum ratio of 300:1, making it the go-to choice for deepwater crane operators, offshore heavy-lift contractors and extreme-duty industrial hoist builders.
製品概要
Target applications: deepwater crane main hoists (300 m+ depth), semi-submersible rig drawworks, heavy pipelay tensioner main drives, offshore wind turbine foundation installation cranes, and large-format industrial furnace car drives. The EP-PWD3700 is available with optional integrated oil temperature monitoring そして vibration sensor ports for integration into predictive maintenance systems.
技術仕様
| パラメータ | 価値 |
|---|---|
| モデル | EP-PWD3700 |
| 交換する | Brevini riduttori PWD3700 |
| 最大出力トルク | 37,000 Nm |
| ギアステージ | 3 – 4 |
| 比率範囲 | 35:1 – 300:1 |
| 最大入力速度 | 800 rpm |
| 連続熱限界 | 65kW |
| 過負荷容量 | 3.0x rated torque (momentary) |
| ハウジング材 | GGG50ダクタイル鋳鉄＋船舶用エポキシ樹脂（C5M） |
| 潤滑 | 合成ISO VG 320またはPAO VG 460 |
| 保護等級 | IP66 / IP68 optional |
| 動作温度 | -35℃～+90℃ |
| おおよその重量 | ~190 kg |
| Monitoring Options | Oil temp sensor port, vibration sensor boss |
| ブレーキオプション | 春季湿潤マルチディスク／乾燥ディスク／なし |
動作原理
The EP-PWD3700’s 4-stage planetary arrangement stacks four concentric reduction stages coaxially. Each stage’s planet carrier becomes the sun shaft input to the next, achieving 300:1 reduction in a compact form factor. The output stage bearing pre-load system is factory-set using precision shims so the tapered roller bearing assembly carries both radial rope loads and axial fleet angle loads without play developing over service life. An optional external oil cooler circuit is available for tropical-climate duty above 40 degC ambient.
主な利点
| ★ Class-Leading 37,000 Nm Torque Top-of-range PWD series capacity – handles the most demanding crane and hoist loads. |
★ 300:1 in a Single Housing Eliminates tandem gearbox systems, reducing overall drivetrain length and weight. |
| ★状態監視対応 Oil temperature and vibration sensor ports enable Industry 4.0 predictive maintenance integration. |
★ 3.0x Overload Tolerance Momentary overload capacity handles unexpected load spikes without gear tooth damage. |
| ★ C5M Marine Coating + IP68 Option Full offshore corrosion and immersion protection for the most aggressive environments. |
|
構造と材料技術
The EP-PWD3700 uses 18CrNiMo7-6真空アーク再溶解（VAR）鋼 – the same grade used in aircraft and wind turbine main gearboxes – carburised to 1.0-1.5 mm case depth and ground to DIN ISO 1328 accuracy class 5. The housing interior is shot-peened to improve fatigue resistance. All external fasteners are stainless steel A4-80 to prevent galvanic corrosion in offshore installations.
典型的なアプリケーションシナリオ
| 業界 | 応用 | シナリオノート |
|---|---|---|
| Deepwater | Offshore heavy crane main hoist (300 m+) | 300:1 ratio provides precise positioning at depth with large hydraulic motors. |
| Oil & Gas | Semi-sub rig drawworks main drive | 37,000 Nm handles combined hook and drill-string weight spikes during jarring. |
| Renewable Energy | Offshore wind monopile upending crane | Slow controlled rotation of 500+ tonne monopiles requires high torque at very low speed. |
| Steel Industry | EAF electrode positioning drive | Precise low-speed drive under extreme thermal radiation environment. |
選択ガイド
- Maximum Hook Load (kN) – Define peak with all rigging dynamic factors applied.
- Required Lowering Speed (m/min) – Used to derive drum speed and required ratio.
- Number of Part Lines – Affects drum torque calculation.
- Motor Specification – Dual-motor input flanges available for very high torque requirements.
- Monitoring Requirements – State if oil temperature and vibration monitoring ports are needed.
- 分類協会 – DNV, BV, ABS, Lloyd’s; third-party inspection arranged accordingly.
Engage our heavy-lift engineering team for a detailed selection study at no cost.
Brevini PWD3700 vs. EVER POWER EP-PWD3700
免責事項： The Brevini riduttori PWD3700 model is referenced solely to assist customers identifying a functionally compatible alternative. EVER POWER is not affiliated with Brevini. The EP-PWD3700 carries its own original design specifications and independent warranty.
| 側面 | Brevini PWD3700 | EVER POWER EP-PWD3700 |
|---|---|---|
| 価格帯 | High-end OEM Europe | 総所有コストが大幅に削減される |
| リードタイム | 14-22 weeks standard | 5～8週間 |
| 最大比率 | 標準レンジ | Up to 300:1 single unit |
| 状態監視 | 標準ではない | センサーポートは標準オプションです |
| クラス協会の検査 | Available (at premium) | Available at competitive rate |
| Dual-Motor Input | Special order | Standard configuration option |
EVER POWER can supply matched hydraulic piston motors or electric torque motors as a complete drive system.
品質認証とサービスへの取り組み
- ISO 9001:2015 – Material traceability to melt certification.
- CEマーキング – EU Machinery Directive 2006/42/EC compliant.
- DNV GL / BV / ABS 3rd-party inspection ご要望に応じて提供いたします。
- 18ヶ月保証 from despatch date.
- Dedicated after-sales account manager for registered heavy-lift customers.
訪問 エバーパワーについて for our full quality and company profile.
事例研究 – エンジニアの現場ノート
| 国 | 応用 | フィードバック |
|---|---|---|
| United Arab Emirates | Offshore heavy crane main hoist, Persian Gulf | “The oil temperature sensor allowed us to optimise the cooling circuit remotely. No unplanned downtime in 12 months.” – Crane Superintendent, Abu Dhabi. |
| 韓国 | Offshore wind foundation installation vessel main winch | “Dual-motor input option was essential for our synchronised lifting programme. EVER POWER engineered the flange arrangement to our drawing within 3 weeks.” – Lead Engineer, Busan. |
| Mexico | Semi-sub drill rig drawworks for deep Gulf wells | “We replaced 2 Brevini units with EP-PWD3700. Commissioning was straightforward and the dimensional match was exact. Significant cost saving versus the original OEM quote.” – Mechanical Supervisor, Veracruz. |
よくある質問
Q: Is 3.0x overload a one-time or repeatable rating?
A: The 3.0x rating covers momentary (less than 5-second) transient overloads. Repeated application must be reviewed by our engineers to assess cumulative fatigue impact.
Q: Can the gearbox be fitted with dual-motor input flanges?
A: Yes. A dual-input configuration allows two motors to share the driving torque. Contact us for the dual-input technical datasheet.
Q: What condition monitoring sensor types are supported?
A: G1/2 threaded boss positions for PT100 oil temperature probes and M8 tapped pads for accelerometer attachment. Compatible with major PLC and SCADA systems.
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