വിവരണം
EP-PWD3150 Heavy-Duty Planetary Winch Drive Gearbox
Brevini PWD3150 Compatible Replacement | EVER POWER
When continuous-duty offshore or heavy-construction winching demands absolute reliability, the EP-PWD3150 delivers. Engineered by EVER POWER as a form-and-function replacement for the Brevini riduttori PWD3150, this unit provides 31,500 Nm output torque with exceptional fatigue life and sealed performance in hostile environments.
ഉൽപ്പന്ന അവലോകനം
Primary industries: offshore oil and gas, subsea construction vessels, harbour cranes, heavy forestry machines and large industrial hoists. The EP-PWD3150 uses a fully floating ring-gear design that automatically compensates for minor misalignments between the motor and drum, extending service life in high-vibration environments. The unit ships fully oil-filled and tested, with brake-integrated models pre-set for commissioning under two hours.
സാങ്കേതിക പാരാമീറ്ററുകൾ
| പാരാമീറ്റർ | വില |
|---|---|
| മോഡൽ | EP-PWD3150 |
| മാറ്റിസ്ഥാപിക്കുന്നു | Brevini riduttori PWD3150 |
| Max Output Torque | 31,500 Nm |
| ഗിയർ സ്റ്റേജുകൾ | 3 |
| അനുപാത ശ്രേണി | 25:1 – 150:1 |
| പരമാവധി ഇൻപുട്ട് വേഗത | 1,200 rpm |
| കാര്യക്ഷമത | >= 96% (per stage) |
| Backlash | <= 8 arcmin |
| ഭവന സാമഗ്രികൾ | Ductile Iron GGG50 + surface epoxy coat |
| ലൂബ്രിക്കേഷൻ | ISO VG 220 synthetic (factory filled) |
| സംരക്ഷണ ക്ലാസ് | IP66 (IP68 optional) |
| പ്രവർത്തന താപനില. | -30 degC to +85 degC |
| ഏകദേശം ഭാരം | ~120 kg |
| Brake Option | Spring-applied wet multi-disc / dry disc / none |
പ്രവർത്തന തത്വം
The EP-PWD3150 utilises a three-stage compound planetary arrangement. Input from the hydraulic motor rotates the first-stage sun gear; the planet carrier of stage 1 becomes the sun gear shaft of stage 2, and similarly for stage 3. This cascading arrangement achieves very high reduction ratios (up to 150:1) in a single coaxial housing. An optional failsafe spring brake located between input and stage 1 holds the load automatically on power loss.
പ്രധാന നേട്ടങ്ങൾ
| ▲ 3-Stage Compound Design Up to 150:1 ratio in one unit – no tandem coupling required. |
▲ Floating Ring Gear Self-compensates for motor/drum misalignment, reducing bearing stress. |
| ▲ IP66 Sealed Withstands high-pressure washdowns and wave splash. |
▲ Pre-Tested Delivery Each unit is pressure-tested and run-in before shipment. |
| ▲ 30-50% Cost Saving vs OEM Comparable technical specification at significantly lower total cost of ownership. |
|
ഘടനയും മെറ്റീരിയൽ സാങ്കേതികവിദ്യയും
Housing sections are machined from GGG50 ductile iron, coated in two-component epoxy primer to resist salt spray to ISO 12944-C5M. All gears are made from 17CrNiMo6 കേസ്-ഹാർഡനിംഗ് സ്റ്റീൽ, carburised to 0.8-1.2 mm case depth, then ground to DIN 5 quality. Each planet journal runs on spherical roller bearings to accommodate shock-load spikes up to 2.5x rated torque.
സാധാരണ ആപ്ലിക്കേഷൻ സാഹചര്യങ്ങൾ
| വ്യവസായം | അപേക്ഷ | Scenario Notes |
|---|---|---|
| Offshore O&G | Drill floor drawworks assist winch | Compact form fits moon-pool crane; IP66 withstands sea spray daily. |
| Harbour | Gantry crane trolley drive | High-cycle fatigue life ensures minimal planned maintenance intervals. |
| Forestry | Yarder winch main drum drive | Handles sudden shock loads; floating ring gear protects bearings. |
| Mining | Underground rope hoist | Wet brake meets underground safety regulations for personnel cages. |
തിരഞ്ഞെടുക്കൽ ഗൈഡ്
- Peak Torque (Nm) – Include dynamic factor (1.5-2.5 for shock loads).
- Duty Cycle – Continuous, intermittent (S3/S4) or standby.
- മോട്ടോർ ഇന്റർഫേസ് – Displacement (cc/rev), max pressure (bar), flange type.
- ഔട്ട്പുട്ട് ഇന്റർഫേസ് – Drum bore diameter, spline specification (DIN/AGMA).
- Corrosion Zone – C3, C4 or C5M per ISO 12944.
Contact our application engineers for a no-obligation selection report.
Brevini PWD3150 vs. EVER POWER EP-PWD3150
Disclaimer: EVER POWER references Brevini riduttori PWD3150 for cross-reference identification only. Our EP-PWD3150 is an original EVER POWER design. No Brevini trademarks or engineering drawings are reproduced.
| വശം | Brevini PWD3150 | EVER POWER EP-PWD3150 |
|---|---|---|
| വില | OEM premium tier | Competitive aftermarket rate |
| Delivery | 10-18 weeks typical | 3-6 weeks (stock models faster) |
| Mounting | Original specification | Direct replacement fit |
| Brake Options | Standard range | Wet / dry / none – fully configurable |
| ഇഷ്ടാനുസൃതമാക്കൽ | Minimal | OEM/ODM ഡ്രോയിംഗുകൾ സ്വീകരിച്ചു |
EVER POWER also provides matched hydraulic and electric motors for a complete drop-in drive assembly.
ഗുണനിലവാര സർട്ടിഫിക്കറ്റുകളും സേവന പ്രതിബദ്ധതയും
- ഐഎസ്ഒ 9001:2015 – Full production traceability.
- സിഇ അടയാളപ്പെടുത്തൽ – Compliant with EU Machinery Directive 2006/42/EC.
- 18 മാസ വാറന്റി from dispatch date.
- Global logistics; DDP and DAP Incoterms available.
Read our full company profile at നമ്മളെക്കുറിച്ച് എവർ പവർ.
Case Studies – Engineer Field Notes
| രാജ്യം | അപേക്ഷ | Feedback |
|---|---|---|
| നോർവേ | Offshore supply vessel stern winch, 3 units | “Operating at -28 degC in the Barents Sea with no oil leaks after 14 months.” – Chief Engineer, Bergen. |
| Canada | Logging yarder main drum replacement | “Shock loads are brutal in clear-cut operations. EP-PWD3150 handled them without a single failure in the first season.” – Fleet Manager, British Columbia. |
| South Africa | Gold mine cage hoist upgrade | “EVER POWER supplied full compliance documentation for our safety regulator within 5 days.” – Project Manager, Johannesburg. |
പതിവ് ചോദ്യങ്ങൾ
Q: What is the maximum rope pull this gearbox supports?
A: With a 200 mm drum radius, rated output torque of 31,500 Nm equates to approximately 157 kN line pull on the first layer.
Q: What oil change interval is recommended?
A: With synthetic ISO VG 220, first change at 500 hours, then every 2,000 hours or annually, whichever comes first.
എവർ പവറുമായി പങ്കാളിയാകൂ
Join customers in over 50 countries who trust EVER POWER for dependable planetary winch drives. Explore our full replacement product range or get a quote now. Visit planetary-gear-box.top.
