വിവരണം
EP-CTD1020 Compact Planetary Travel Drive Gearbox
Brevini CTD1020 Compatible Replacement | EVER POWER
ദി EP-CTD1020 is EVER POWER’s entry-level planetary travel drive gearbox, engineered as a precise drop-in replacement for the Brevini riduttori CTD1020. Delivering 10,200 Nm output torque from a lightweight, flange-mounted body, this unit keeps compact tracked carriers, micro-excavators and light industrial crawler systems running efficiently and economically.
ഉൽപ്പന്ന അവലോകനം
The EP-CTD1020 serves compact construction, agricultural, robotic and light industrial crawler markets. Its 2-stage epicyclic design keeps the housing short and the weight low ?? ideal for OEMs designing tight-envelope track frames where every kilogram and millimetre counts.
Core highlights: 10,200 Nm rated output torque, 2-stage planetary reduction, integrated spring-applied failsafe brake, SAE-B motor flange, IP67 sealing, -20 degC to +80 degC operating range.
സാങ്കേതിക പാരാമീറ്ററുകൾ
| പാരാമീറ്റർ | വില |
|---|---|
| മോഡൽ | EP-CTD1020 |
| മാറ്റിസ്ഥാപിക്കുന്നു | Brevini riduttori CTD1020 |
| Max Output Torque | 10,200 Nm |
| ഗിയർ സ്റ്റേജുകൾ | 2 |
| അനുപാത ശ്രേണി | 16:1 – 50:1 |
| പരമാവധി ഇൻപുട്ട് വേഗത | 3,500 rpm |
| കാര്യക്ഷമത | >= 96% per stage |
| Backlash | <= 12 arcmin |
| ഭവന സാമഗ്രികൾ | Aluminium alloy / Ductile Iron GGG40 |
| ലൂബ്രിക്കേഷൻ | Synthetic ISO VG 150 (factory filled) |
| സംരക്ഷണ ക്ലാസ് | IP67 |
| പ്രവർത്തന താപനില. | -20 degC to +80 degC |
| ഏകദേശം ഭാരം | ~22 kg |
| Brake | Spring multi-disc / hydraulic release |
പ്രവർത്തന തത്വം
Input from the hydraulic travel motor spins the first-stage sun gear. Multiple planet gears orbit the sun and react against a fixed ring gear, multiplying torque at the first-stage planet carrier. That carrier feeds the second stage for a final cumulative reduction of up to 50:1. The integrated spring-applied, hydraulically released disc brake engages automatically on loss of hydraulic pressure, preventing roll-back on slopes.
പ്രധാന നേട്ടങ്ങൾ
|
● Lightweight Compact Design
Aluminium option brings housing weight below 22 kg ?? ideal for battery-powered compact carriers. |
● IP67 All-Round Sealing
Withstands temporary immersion, high-pressure wash and muddy terrain without seal failure. |
|
● Failsafe Spring Brake
Spring-engaged brake holds position on slopes whenever hydraulic pressure is removed. |
● Wide Ratio Selection
16:1 to 50:1 range covers both slow-work and faster-travel speed requirements in one platform. |
|
● Direct CTD1020 Drop-In Fit
Matching flange pattern and spline spec ?? bolt-in replacement without machine modification. |
ഘടനയും മെറ്റീരിയൽ സാങ്കേതികവിദ്യയും
The housing is available in die-cast aluminium alloy (lightweight duty) or GGG40 ductile iron (heavy duty). Planet gears are cut from 20CrMnTi case-hardening steel, carburised to 0.6-0.9 mm and ground to DIN 6 accuracy. The output flange bearing is a four-point contact slewing ring rated for combined axial, radial and overturning loads from the track chain. All seals use NBR compound, standard for mineral and synthetic gear oils.
സാധാരണ ആപ്ലിക്കേഷൻ സാഹചര്യങ്ങൾ
| വ്യവസായം | Machine / Use | Key Requirement |
|---|---|---|
| നിർമ്മാണം | Compact (1-3 t) mini-excavator | Low weight critical for transported machine; 2-stage gives correct digging torque. |
| Agriculture | Narrow-track vineyard tractor chassis | Short housing fits between track frame rails; IP67 handles mud and spray. |
| Robotics | Outdoor inspection crawler | Battery-powered; aluminium housing minimises current draw per metre travelled. |
| Industrial | Light AGV / factory floor crawler | Smooth slow-speed positioning; spring brake holds position on ramps. |
തിരഞ്ഞെടുക്കൽ ഗൈഡ്
- Machine Weight (kg) – Determines required drawbar pull and minimum output torque.
- Travel Speed (m/min) – Fixes the ratio given the motor displacement and sprocket diameter.
- മോട്ടോർ ഇന്റർഫേസ് – SAE-B 2-bolt or 4-bolt; confirm shaft diameter and keyway.
- ഭവന സാമഗ്രികൾ – Specify aluminium (weight priority) or ductile iron (heavy-duty).
- Battery or Engine Powered – Low-temperature start requirement affects oil and seal grade choice.
Send your machine datasheet to our engineering team for a free selection review.
Brevini CTD1020 vs. EVER POWER EP-CTD1020
പ്രധാന അറിയിപ്പ്: EVER POWER references the Brevini riduttori CTD1020 model number solely to assist customers in identifying a compatible replacement. We do not manufacture, sell, or claim any affiliation with Brevini riduttori. No trademarks or intellectual property of Brevini are reproduced. The EP-CTD1020 is an independently designed and manufactured product that is dimensionally and functionally compatible.
| വശം | Brevini CTD1020 | EVER POWER EP-CTD1020 |
|---|---|---|
| വില | OEM premium (European) | Competitive ?? 30-45% saving typical |
| ലീഡ് ടൈം | 6-12 weeks | 2-4 weeks |
| Housing Option | Iron only | Iron or Aluminium alloy |
| വാറന്റി | 12 months | 18 മാസത്തെ സ്റ്റാൻഡേർഡ് |
| OEM/ODM | Not available | Custom drawings accepted |
എവർ പവർ കൂടി നൽകുന്നു matched compact hydraulic travel motors for a complete light-duty track drive assembly.
ഗുണനിലവാര സർട്ടിഫിക്കറ്റുകളും സേവന പ്രതിബദ്ധതയും
- ഐഎസ്ഒ 9001:2015 certified manufacturing.
- സിഇ അടയാളപ്പെടുത്തൽ ?? EU Machinery Directive 2006/42/EC.
- 18 മാസ വാറന്റി from shipment date.
- Seal kits and wear parts stocked for next-day dispatch.
More about our quality standards at നമ്മളെക്കുറിച്ച് എവർ പവർ.
Case Studies ?? Engineer Field Notes
| രാജ്യം | അപേക്ഷ | ഉപഭോക്തൃ ഫീഡ്ബാക്ക് |
|---|---|---|
| ജപ്പാൻ | Compact vineyard crawler, 1.8 t, aluminium housing | “The weight saving over the cast iron version was 6 kg per side ?? exactly what we needed to stay under the transport weight limit.” ?? Design Engineer, Nagano OEM. |
| നെതർലാൻഡ്സ് | Battery-powered inspection crawler for dike monitoring | “IP67 sealing survived a full immersion incident during a flood test. Gearbox was completely unaffected.” ?? R&D Manager, Delft. |
| Mexico | Mini-excavator rental fleet overhaul, 12 units | “Drop-in replacement with zero modification. All 12 installed in two days. Cost saving funded two additional units.” ?? Workshop Manager, Guadalajara. |
പതിവ് ചോദ്യങ്ങൾ
Q: What is the maximum static brake holding torque?
A: The spring brake provides a minimum static holding torque of 1.4x the rated output torque, sufficient for 25 deg slope hold.
Q: Can the aluminium housing be used in abrasive environments?
A: We recommend the ductile iron housing for abrasive soil or rock environments. Aluminium is best suited for clean-environment robotic and agricultural applications.
Q: Do you stock spare seal kits?
A: Yes. Standard seal kits for every EP-CTD model are stocked for same-week dispatch.
എവർ പവറുമായി പങ്കാളിയാകൂ
EVER POWER supports OEM machine builders and service fleets worldwide. Browse our full replacement range, learn about our capabilities, or contact us today ഒരു വേഗത്തിലുള്ള ക്വട്ടേഷനായി.
